Composites Engineering
 
Experience
 
1.   Marketing Proposals
2.   Product Development Conceptual Design
3.   Materials Design, Selection, Testing
4.   Models Excel, MathCad, CLT, FEM
5.   Resin Analysis
 
DMA, TGA, Rehology, Creep, Time-Temperature Superposition
6.   Fiber Analysis 2D/3D Properties
7.   Micromechanical Analysis Fiber/Resin/Filler
8.   Micromechanics FEM, Fiber Resin Arrays
9.   Innovative Composites Design of Stringer Run Out
10. Unreinforced Engineering Plastics
 
Torlon, Vespel, Ultem, PPS, Polycarbonate,  Ryton
11. Reinforced Engineering Plastics
 
Short Fiber, Glass, Carbon, Vespel, Ultem,  Torlon
12. Wing Box Structures

 
Harrier Program, Silicone Rubber tooling  design, Intergral stringer development,  RAE/MOD contract
13. Interior Aircraft Furnishings Toilets, Cabin, Sandwich structure design
14. Polycarbonate Vacuum Forming Sidewall Panels
15. Sine Wave Spars


 
Jaguar Program, Tooling development, manufacturing development, lay-up design, material evaluation, material testing (sbs, flexural subelement test programs), Continuous  carbon fiber (T300/BSL914)
16. BVID Impact Damage Integral Panel Development
17. Wing Ribs


 
Jaguar Program, Tooling development,
manufacturing  development, lay-up design,
material evaluation, material testing (SBS, flexural, sub-element test programs) Continuous carbon fiber (T300/BSL914)
18. Integral Skin Panels Hawk Program
19. Undercarriage Doors


 
Program Manager, A330/A340,
Manufacturing development, Flexible
honeycomb, Carbon Cloth, Integral
attachment hard points, design for test program.
20. BAe146 Toilets Kevlar sandwich panel structures,
Continuous carbon Toilet Trays, Molded
FEP liners, trim Application development
21. Fire, Smoke, Toxicity BAe representative on Committee
22. Thick Flat Panel Program
 
One inch, Flat panels, Platen Press
application
23. ATP Rudder Tip
 
Design, development, tooling Design and development, Manufacture for production, Continuous carbon fiber
24. ATP Kevlar Access Panels
 
Honeycomb panels, edge design,  Fastening features
25. ATP Kevlar electrical crates
 
Innovative tooling design, Development
of structures, Kevlar 49/BSL914
26. Electrical Boxes EMI shielding program
27. HS125 Wing program Feasibility study
28. B767 Ram Air Turbine Blade
 
Feasibility study, design, SMC  Manufacturing development, test Program management, materials Analysis
29. Baggage Bay
 
Materials development, design, Testing,  S2 glass cloth, trim Covering development. BAe 146, ATP
30. Carbon woven cloth Veil cloths
31. SMC
 
Carbon fiber SMC (1in short Fiber) analysis, development, Press molding development
32. A330/A340 Ram Air Turbine Blade
 
Program Manager, Materials Development,
tooling Development, Design and Analysis, manufacture for Production, Flight testing
33. Blade Program
 
Lightning protection, moisture Barriers,
titanium root fitting, Tensile and bend test program, Icing test, wind tunnel tests
34. Resin Transfer Molding Generator housing developments
35. Ram Air Turbine Strut
 
SMC molding, feasibility study, Prototype
manufacture, design and analysis,  tooling development
36. ATP Engine Support Frame
 
Continuous carbon fiber skins,  honeycomb core, adhesive bonding, test specimens and test program, flight testing
37. Liquid Exposure
 
Hot oil, moisture, Liquid Nitrogen, Skydrol, analysis to exposure
38. Hot Temperature Exposure 500oF exposure testing
39. Failure Analysis